Automation Engineer



Automation Engineer

  • General Information
    • Location: New Brunswick
    • Minimum Experience:2 Years
    • Manage Others: No

JOB SUMMARY:

This position is responsible for program automation and overseeing controls systems involving Programmable Logic Controllers (PLC). Provides support to production staff by programming, testing, troubleshooting and inspecting PLC controls, assemblies and systems.



ESSENTIAL RESPONSIBILITIES & ACCOUNTABILITIES:include the following:

  1. Responsible for electrical modifications updates, electrical schematics upkeep, physical documentation and CMMS files.
  2. Equipment electrical panels upkeep and cleanliness 
  3. Responsible but not limited to: PLC updates, backups, software updates, Operator panel battery upkeep, probe calibrations, load cells and scales.
  4. Maintenance workshop test bench for troubleshooting and departmental training.
  5. Responsible for basic PLC training for Lead electro-mechanics and electrical troubleshooting training.
  6. Support equipment emergency to reduce downtime and waste. This may include off hours and weekends.
  7. Communicate with Original Equipment Manufacturers to resolve technical issues or continuous improvement projects.
  8. Support and work with project engineer on new equipment design, installations or projects. 
  • Performs equipment repairs through electrical troubleshooting and diagnosis, adjusts, and replaces defective components in an efficient manner to minimize downtime.
  • Sets up, programs, modifies, and maintains a variety of PLC controls, HMI’s, SCADA software, and reporting applications.
  • Works with industrial PC’s, networks, servers, controls, and optics to maximize equipment efficiency and uptime. Interfaces PLC’s to Personal Computers and other peripherals.
  • Creates and reads logic and flow diagrams for program design, programming, simulation, testing, and start-up.
  • Designs and writes programs for embedded controllers, HMI panels, motor drives, and other intelligent devices.
  • Conducts installation of PLC controls as well as programs controls to achieve desired equipment functions. Coordinates machine start up and de-bugging as it relates to PLC controls
  • Understands and safely works with AC & DC Voltages, 24-480V. Replaces electrical components as needed such as 3 phase motors, VFD’s, sensors, motor starters, power supplies and positions sensing devices.
  • Through use of CMMS, completes scheduled and emergency Work Orders to maintain optimum manufacturing line efficiencies. Records data into MP2 as required.
  • Informs supervisors and others in the management team regarding potential hazards and recommending corrective solutions.
  • Performs all work in accordance to OHSA standards for general industry.
  • Keeps abreast of new technology, devices and manufacturing processes Remain up to date on changes in software, hardware and control technology as it relates to installed equipment.
  • Follows blue prints, installs power supply wiring and conduit for newly installed machines and equipment or conveyors as well as troubleshoots and performs safety control testing.
  • Assists with building and grounds maintenance as needed
  • Attends company scheduled meetings as required (e.g., safety meetings, production meetings, department meetings).
  • Timely informs supervision of any problems or complications that may arise.
  • Participates in special projects and performs other duties as required.

In addition to the essential duties and responsibilities listed above, all positions are also responsible for:

  • Meeting company standards pertaining to quantity and quality of work performed on an ongoing basis, performing all work related tasks in a manner that is in compliance with all Company policies and procedures. 
  • Adhering to Company policies, procedures, and directives regarding standards of workplace behavior in completing job duties and assignments.  Must follow all Company Safety policies, as well as all GMP regulations and all lock-out/tag-out requirements according to OSHA requirements.
  • As an employee at Wenner Bakery, you must also be aware of issues associated with food safety and safe food handling practices that are relevant to your job. Formal training is not required, but in house Food Safety Training conducted by a qualified staff member is mandatory. You must know how to recognize, prevent and alleviate food safety hazards. This position requires good working knowledge of the SQF code.


QUALIFICATIONS:

  • Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to measure sizes, dimensions by means of calipers and to interpret bar graphs.
  • Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry.  
  • Basic knowledge of circuitry and the ability to remove and replace defective components such as relays, contactors, ballasts, simple contactors.
  • Excellent communication skills, both written and verbal.  Good interpersonal skills.  Ability to work independently.
  • Proficient in Microsoft, Word, Excel and Power Point, G-Mail and MP2.
  • Intermediate knowledge of AutoCad release 7(or earlier).
  • Knowledge of Allen-Bradley CompactLogix and SLC500 PLCs.
  • Knowledge of RSLogix 500 and RSLogix 5000.
  • Excellent communication skills, both written and verbal.
  • Strong knowledge of project management is required.
  • Flexible to work overtime including weekends as needed.

EDUCATION/EXPERIENCE:

  • 5 plus years of related experience.
  • B.S. degree in Electrical Engineering or equivalent experience.
  • Must have practical experience with PC&PLC Programming, Motion Controllers, AC/DC Drives, Electronic operator interface, HMI/MMI software, Process Controllers, PC based controllers, communication protocols DH+, Ethernet, Robotics and Vision Systems.
  • Minimum 5 years experience in developing PLC/SCADA application software from various vendors.
  • Experience in a manufacturing environment required.


PHYSICAL DEMANDS:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to sit; use hands to finger, handle, or feel; reach with hands and arms; and talk or hear.  The employee is frequently required to stand and walk. The employee must regularly lift and/or move up to 25 pounds and frequently push and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus. While performing the duties of this job, the employee is occasionally exposed to outside weather conditions.  The noise level in the work environment is usually moderate to high.

WORK ENVIRONMENT:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee regularly works near moving mechanical parts and is regularly exposed to airborne particles. The employee is occasionally exposed to wet and/or humid conditions extreme heat, risk of electrical shock, and vibration. The noise level in the work environment is usually loud and ear protection is required as well as other protective equipment (i.e., safety shoes).

LANGUAGE SKILLS:

Ability to read, analyzes, and interprets general business periodicals, professional journals, technical procedures, or governmental regulations.  Ability to write reports, business correspondence, and procedure manuals.  Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.  Must be able to effectively communicate with individuals possessing various degrees of technical expertise. Bilingual a plus.

REASONING ABILITY:

Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.  Ability to deal with problems involving several concrete variables in standardized situation. This position requires demonstrated skills in conceptual thinking, troubleshooting and problem solving skills, and knowledge of quality and workmanship standards.

#CB

Posted
09/01/2021
Type
Full time
Location
New Brunswick, NJ 08933, US